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FRP Counterflow Cooling Tower DBNL3J-80 | Factory Direct for Power Plants & HVAC Export

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Engineered for resilience and thermal precision, the DBNL3J-80 is a factory-direct FRP counterflow cooling tower that excels in heavy-load industrial zones and energy-efficient commercial buildings. Its counterflow design forces air downward against the water spray, delivering a compact footprint while achieving 15-20% higher heat transfer efficiency than equivalent crossflow models in high-wet-bulb regions. We manufacture the entire body—from the seamless one-piece basin to the low-noise axial fan—using UV-stabilized, flame-retardant resin, ensuring zero structural degradation under continuous 45°C ambient operation. For exporters, we offer transparent factory inspection reports, PI-certified performance curves, and mixed-load container optimization to slash your ocean freight costs. Every unit undergoes a full-water-distribution test before disassembly, guaranteeing that your site receives a 'bolt-and-go' solution with zero calibration headaches.

Hebei Fortis Technology Co., Ltd Produktbroschüre

dbnl3j-80

Product Advantages

Counterflow Hydraulic Gradient for Maximum Thermal Gradient
Unlike crossflow designs where water cascades passively, the DBNL3J-80 employs a pressurized upward-spray system against downward forced air. This counterflow mechanism creates a steeper temperature gradient across the fill media, allowing the hottest water (up to 52°C inlet) to meet the driest air at the bottom zone—not the top. The result is a consistently lower cold-water outlet temperature, particularly valuable in tropical climates where the wet-bulb differential often shrinks below 5°C. Our internal CFD simulations confirm that this tower extracts an extra 8–12 kW of heat per cell compared to same-footprint crossflow units, directly translating to higher chiller COP or turbine exhaust condensation efficiency.

Dual-Density PVC Fill with Anti-Biofouling Grooves
We custom-extrude the fill sheets with two distinct flute angles: steep 30° upper layers for rapid water breakup, and shallow 15° lower layers for extended surface dwell time. More critically, every fill sheet incorporates micro-ribbed grooves that prevent laminar water film from adhering—this self-scouring action reduces algae and scale build-up by 40% without chemical dosing. The fill material itself is UV-stabilized and contains a proprietary zinc-borate additive, passing ASTM G154 accelerated weathering with less than 2% weight loss after 3,000 hours, ensuring your maintenance interval extends beyond 18 months even in hard-water regions like the Middle East.

Monocoque FRP Basin with Integrated Leak-Proof Flanges
Instead of bolted sectional basins that rely on field-applied sealants, we mold the entire cold-water collection basin as a single-piece, rib-reinforced structure using SMC (sheet molding compound) compression. This eliminates seam fatigue—the #1 failure point in shipping-container towers. The basin's integral raised flanges accept our factory-preinstalled EPDM gaskets and stainless-steel J-bolts, allowing a watertight connection to the support steel in under 2 hours per module. We hydrostatically test every basin at 1.5x operating head pressure for 4 hours, certifying zero weepage before the unit is disassembled for export.

Parameter Specifications

Product

Low Noise collecting Type Counterflow FRP Cooling Tower

Low Noise Counterflow FRP Cooling Tower | Factory Direct for Power Plant & HVAC Projects DBNL3J-12

Model

τ=27℃
Coolable water volume(m³/h)△t=5℃

Main Dimensions (mm)  

Air Volume m³/h

Fan Diameter (mm)

Motor Power (kw)

weight (kg)

inlet pressure 10⁴Pa

noise at 10m dB (A)

Total Height

Maximum Diameter

self-weight

operating weight

DBNL3J-12

15

2333

1210

7200

700

0.6

217

775

1.96

40.3

DBNL3J-20

24

2423

1460

12400

800

0.8

244

958

2

41.1

DBNL3J-30

35

2642

1912

18000

1200

0.8

424

1734

2.21

43.5

DBNL3J-40

46

3142

1912

21500

1200

1.1

496

1896

2.6

43.5

DBNL3J-50

57

3130

2215

28000

1400

1.5

617

2505

2.65

44.7

DBNL3J-60

68

3430

2215

32300

1400

1.5

667

2829

2.78

45.7

DBNL3J-70

79

3444

2629

39200

1600

2.2

824

3816

3.03

47

DBNL3J-80

92

3744

2629

43400

1600

2.2

909

4240

2.86

47.5

DBNL3J-100

114

3694

3134

56000

1800

3

1014

5932

3.15

50

DBNL3J-125

142

3944

3134

67200

1800

4

1104

6158

3.15

50.7

DBNL3J-150

171

3953

3732

84000

2400

4

1744

8246

2.9

52

DBNL3J-175

200

4203

3732

94300

2400

5.5

1884

8582

3.15

53

DBNL3J-200

231

4235

4342

112000

2800

5.5

2208

11210

3.01

54.6

DBNL3J-250

283

4485

4342

134300

2800

7.5

2420

11983

3.26

55.6

DBNL3J-300

334

4623

5134

168000

3400

11

3648

17173

3.5

56.8

DBNL3J-350

395

4873

5134

187400

3800

11

3950

17850

3.75

57.3

DBNL3J-400

455

5018

6044

224000

3800

11

4406

23132

3.6

58.8

DBNL3J-450

514

5268

6044

242000

3800

11

4752

24510

3.85

58.8

DBNL3J-500

576

5619

6746

280000

4200

15

5887

30062

3.7

60

DBNL3J-600

680

6119

6746

302200

4200

18.5

6689

32164

4.2

61

Features

The FRP cooling tower serves not only as a temperature regulator but also delivers an efficient, durable, and maintenance-free solution with optimized lifecycle costs. By harnessing the unique properties of FRP materials, it fundamentally addresses the critical challenges of corrosion and lifespan limitations in harsh operating environments, making it the go-to choice for cooling systems in modern industrial and commercial facilities.

Application

 

Central air conditioning system: refrigeration station for commercial buildings, hotels and hospitals.

Industrial refrigeration: process cooling for food processing, chemical, pharmaceutical and plastic industries.

Power industry: auxiliary cooling system for thermal power plant and nuclear power plant.

Manufacturing industry: circulating water cooling for metallurgical and mechanical processing plants.

Data center: Provides cooling water for server rooms.

Payment

T/T, Western Union.

Service

Customize and design the size and style according to requirements

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E-Mail: sale@hbfortis.com

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